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Battery Module: Manufacturing, Assembly and Test Process Flow. In the Previous article, we saw the first three parts of the Battery Pack Manufacturing process: Electrode Manufacturing, Cell Assembly, Cell Finishing. Article Link In this article, we will look at the Module Production part.
The Lithium Battery PACK line is a crucial part of the lithium battery production process, encompassing cell assembly, battery pack structure design, production processes, and testing and quality control. Here is an overview of the Lithium Battery PACK line: Cell Types Cells are the basic units that make up the battery pack, mainly divided into:
The PACK is composed of multiple cells connected in series and parallel, including: Battery Modules: Made up of individual cells or cell modules. Busbars and Soft Connections: For electrical connections between cells. Protection Board: Includes the Battery Management System (BMS), responsible for battery protection and monitoring.
The process flow of the PACK production line includes: Cell Selection and Testing: Select and test cells according to design requirements. Cell Matching: Ensure the consistency of cell parameters. Module Assembly: Assemble cells into modules. PACK Assembly: Assemble modules with other components into a PACK.
There are 7 Steps in the Module Production Part: (I have used mostly Prismatic Cells Module Production, will add other cell Types as separate or addition to this article) Step 1: Incoming Cells Inspection: In this case the First Step for the cells will be over checks when they are delivered to the factory. Step2: Preassembly:
The module housing design can include the thermal management system or more often the modules are mounted onto larger cooling plates. Larger cooling plates can help reduce the number of parts and pack complexity. It is important that the connection between the cells and the cooling plates is electrically isolated and thermal connected.
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